Finally tried applying copper foil to the acrylic test cuts of the globe stained glass design, to confirm that the 1mm kerf baked in will work. I might lower it very slightly, but yes, it does. Next step is going back and redoing the layout to avoid some of the ridiculously long and thin sections, which will just get lost under the foil/solder anyway. In this case, geographic reality will have to bend to the dictates of the medium. And then get the real pieces water jet cut!
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