Ok, so this bistable compliant switch printed in PETG failed at about 25 a/b cycles... #3dprinting #petg #prusa #CompliantMechanisms
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Here's the source page... Printed in PETG (personally extruded by Josef Prusa himself, lol), 0.4mm hardened steel nozzle, textured print sheet, 0.2mm layer height, 15% infill. Default settings for Josef's PETG in PrusaSlicer 2.7.2.
https://www.thingiverse.com/thing:2988576
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Of course, I stared fidgeting with the switch as soon as the print was done... The switching was very pleasant (not too much force required - I need to find a tool to measure it). It was so easy to switch, I just started flipping it quickly and counting. It's possible I overheated it - the first hinge to fail was the one connecting the base and the lever of the switch, not the ones on the "free bar". The free bar ones failed fairly quickly after some more fidgeting. Need to try it in PLA, ABS...
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So, next in line is a flexible filament I had on hand: colorFabb varioShore TPU. I'm using the Prusa Slicer preset, with temperature set to 190C. #3dprinting #TPU #colorFabb #varioShore #prusa #CompliantMechanisms @3dprinting
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Prusa Slicer says TPU isn't compactible with MMU2S multi material mode. Which is reasonable, since I hot a filament jam as soon as I tried to load it. Still, I might try to do a flexible/rigid composit later on... (PLA/TPU or something with compatible extruder temps). #prusa #mmu2s #tpu
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Also, the failure of PETG switch could be due to the slicing/g-code quirks... The compliant area isn't printed as long strings, but as separate walls that touch at the narrow point. I should look into this further... #CompliantMechanisms
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Here's the print in TPU. A layer of outer wall delaminated while I was removing the switch from the bed. Even printed at 190C, the whole thing is too soft to act as a switch - it retains the "b" position only if I press the bottom against the table. #CompliantMechanisms #3dPrinting
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Next in line, good old ABS... #3dPrinting #ABS #CompliantMechanisms
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Got a wee bit of separation from the bed... Almost done, it will work (but definitely needs a skirt). #ABS #3dPrinting #CompliantMechanisms
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