100% acetone works. "Maximum strength" nail polish remover, $2.50 in the beauty aisle.

I put the image on the mug around 10 times before I got a good transfer. Sometimes putting a stencil on takes a long time to get just right. It is worth spending the prep time upfront to get the best result. Here is what I learned:

  1. Since the metal is grey and shiny, painting the mug with white watercolor paint beforehand adds contrast, dulls the surface and adds tooth to help the print stick and show up better. Also interesting, removing the toner with acetone will not remove the watercolor if you don't rub too hard. I also tried a poster paint but the watercolor paint proved to be far superior, because it dries without the brush stroke texture and washes off easily. I will keep a tube of cheap Cotman white watercolor on hand from now on.

  1. Choosing and processing the image is critical. A simpler design in pure black would have been best, but I got my heart set on a piece of concept art so that's what we're doing. Trying to transfer something with many different levels of grey will be hit and miss and probably an exercise in massive frustration for someone with less experience reading shitty images on imperfect surfaces. If you are comfortable sketching people from life in ink (no erasing, no foundation pencil), you should be able to handle photographic source material and have the hand-eye coordination to make up for any bad spots in the transfer. If the idea of drawing something with no eraser sounds iffy, def avoid anything with grey tones. Plain symbols, lettering, black and white inked art like comic book art - these will be easiest by far. Don't talk yourself into text smaller than 8-10mm.

Tweak the contrast of the image and potentially create white borders around any low contrast subjects for better visibility. I also found that reducing the opacity of the image to around 80-90% helped, because too much toner causes problems. Dark dark greys transfer better than solid black, especially in a filled area. Mirror the image or it will be flipped in reverse on the item. If you want straight line borders on the object, might be easier to draw it on with a sharpie than try to align the transfer perfectly. A rubber band can be used to make a guideline on cylindrical objects.

I inverted my image to negative so the white parts are black, and then I engraved where there is toner. There are pluses and minuses here. This mug is much shinier and reflective on the engraved areas than my tester object, so it takes the place of either pure black or pure white depending on the light. I may not have needed to invert it. I'm not 100% done so it's hard to say. Just fyi this may depend on how the material of your specific item engraves. Will the cuts be very shiny or frosted? (A smart person would have a bought a spare to experiment on first.)

  1. Print out a fresh warm copy, cut it out and tape it as flat to the surface as possible. Acetone will not get under the tape so don't cover a part of the image. Soak a cotton pad in acetone. Work from one side of the image methodically to the other, soaking the paper so the design bleeds through. Do not go back over areas. The paper will expand and warp as it absorbs the liquid and if you go back over, it won't match up perfectly and create a slight double image, which is garbage. Just soak it good the first pass and leave it alone. Let the paper dry completely on the item. Undo the tape and take it off. If you don't like what you get, wipe the toner off with acetone (gently, to preserve the watercolor layer) and repeat the process with a fresh copy.

The toner transfer is more durable than expected. Gentle handling or wiping won't smear it, which is FANTASTIC. Very very pleased with this new trick.

Engraving stuff notes:

I should have finished this yesterday but I've been feeling foggy and tired, stuffed ears, like I'm coming down with something. I was waiting for the new bits to arrive. Amazon promised yesterday, then delayed to friday, but delivered yesterday anyway while I was napping. I only napped because I thought the package wasn't coming. Annoying.

For spouse's mug I flipped through a book of concept art from The Mandalorian and picked out a piece that shows the title character firing an ewebb heavy blaster cannon. Concept art is great because it always has exaggerated lighting and high drama. It's simpler than true photorealism, but it has all the punch. The great part of masked star wars characters like stormtroopers and Vader and Boba Fett is you don't have to worry about getting a good likeness. The terrible part of masked star wars characters is you have to draw a shiny symmetrical helmet.

=> This one, except I changed the background to add in the skyline of the town for extra interest.

It's going to be rad as hell, especially if I can figure out how to do some additional textures and shading. I'm in that weird middle stage of a project where it's unclear if you're going to meet your own expectations. You haven't screwed up yet, but your perfectionist streak is running berserk. Worst part of a project. Right now I love it 49.5% and hate it 50.5%. When the mug is done I will love it 50.5% and hate it 49.5%. This is the way.

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